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Hallo,
ich brauche die Schnittstellenprogrammierung zu einen Transportsystem von einen Lieferanten aus Italien.
Ich benutze eine S7-300, über Ethernet wird eine Verbindung zu einen AGV-Master aufgenommen auf den ein SPS Manager installiert ist.
Anbei der Text in der Spezifikation
4. INTERFACING OF BAYS AND DOORS
AGVManager supervisor is a type of software that is executed on the supervision PC and manages the missions of plant LGV's. It communicates with another software named PLCManager which is executed on the same supervision PC. PLCManager aims to implement communication with:
· The PLC's of the plant (in this case with the PLC which manages the points of the plant where LGV performs the loading/unloading operations. );
· the ADAM's of the plant (in this case those used for the management of traffic lights).
A description of the interfacing between the LGV AGVManager plant supervisor and the PLC that manages the points of the plant where LGV's perform loading/unloading operations (called bays) is provided below. In the case of the plant, the new supply includes the following automatic bays:
· Pick-up of Finished Product OUT_[A1]
· Pick-up of Finished Product OUT_[B1]
· Deposit of Finished Product IN_FP_1 [A2]
· Deposit Finished Product IN_FP_2 [B2]
· Pick-up of stacks of empty pallets OUT_EMPTY_PAL [C2]
· Deposit of stacks of empty pallets IN_EMPTY_PAL [C1]
managed by a single PLC, equipped with Ethernet card.
The connection between the communication partners will be implemented through a wired Ethernet network.
To exchange data between AGVMANAGER and the PLC, you will need to map a database area (DB) on the Siemens PLC where the Supervisor and the PLC will read and write.
60 words will be mapped on the PLC DB. The first 30 words will be read by the AGVMANAGER Supervisor and in writing by the PLC S7-300; the next words will be written by the AGVMANAGER Supervisor and read by PLC S7-300.
A database (DB) area will have to be mapped for each bay to manage.
4.1 Exchange of Signals
A description of the signals that must be exchanged between LGV and loading and unloading bays is provided below.
From AgvManager to the Bay:
Table 1: description of signals from AgvManager to bay
From the Bay to the AgvManager:
Table 2: description of signals from bay to AgvManager
4.2 Exchange Sequence of Bay Signals
The signal exchange sequence during the unloading operation by an LGV vehicle of a load onto a bay is illustrated below.
When it is possible to deposit the pallets on a bay (for example on bays of deposit of finished product or on the bay of deposit of empty pallets), the bay communicates that it is possible to deposit pallets, transmitting the following signals to the AgvManager:
Bay - Bay Banned = 1 (Bay not banned)
Bay - Bay state = 1 (Automatic)
Bay - Bay in Alarm = 0
Bay - LGV Loading Call = 1
Bay - Authorisation to enter for Loading = 0
When the LGV vehicle approaches the bay in call mode, it transmits the signal AgvManager - Request of Authorisation to Enter for Loading= 1.
When the bay receives the signal AgvManager - Request of Authorisation to Enter for Loading=1, it checks the necessary conditions are met for the LGV vehicle to enter.
If the conditions are met, the bay transmits the signal Bay - Authorisation to Enter for Loading = 1.
Once this signal has been received, the LGV vehicle transmits the signal AgvManager - LGV in Bay working area = 1 to the bay that it now has to reset the signals Bay - LGV Loading Call = 0 and Bay - Authorisation to Enter for Loading = 1. = 0. In addition, when the bay receives the AgvManager - LGV in Bay working area = 1 signal, it must avoid any type of movement of the conveyors and anything that may interfere with the working area of the LGV vehicle.
At the end of the operation, the LGV vehicle transmits the AgvManager - Operation Finished = 1 signal to the bay.
Once the LGV vehicle has left the bay, the AgvManager resets all signals previously raised in the bay (AgvManager - LGV in Bay working area = 0, AgvManager - Request of Authorisation to Enter for Loading = 1. = 0 and AgvManager - Operation Finished = 0).
When it is possible to pick up pallets from a bay (for example from the pick-up bay of finished product or on the pick-up bay of empty pallet stacks), the bay transmits the following signals to the AgvManager:
Bay - Bay Banned = 1 (Bay not banned)
Bay - Bay state = 1 (Automatic)
Bay - Bay in Alarm = 0
Bay - LGV Unloading Call = 1
Bay - Authorisation to enter for Unloading = 0
When the LGV vehicle approaches the bay in call mode, it transmits the signal: AgvManager - Request of Authorisation to Enter for Unloading= 1.
When the bay receives the signal AgvManager - Request of Authorisation to Enter for Unloading=1, it checks the necessary conditions are met for the LGV vehicle to enter.
If the conditions are met, the bay transmits the signal Bay - Authorisation to Enter for Unloading = 1.
Once this signal has been received, the LGV vehicle transmits the signal AgvManager - LGV in Bay working area = 1 to the bay that it now has to reset the signals Bay - LGV Unloading Call = 0 and Bay - Authorisation to Enter for Unloading = 0. In addition, when the bay receives the AgvManager - LGV in Bay working area = 1 signal, it must avoid any type of movement of the conveyors and anything that may interfere with the working area of the LGV vehicle.
At the end of the operation, the LGV vehicle transmits the AgvManager - Operation Finished = 1 signal to the bay.
Once the LGV vehicle has left the bay, the AgvManager resets all signals previously raised in the bay (AgvManager - LGV in Bay working area = 0, AgvManager - Request of Authorisation to Enter for Unloading = 0 and AgvManager - Operation Finished = 0).
The exchange of signals described is illustrated in Figure 6.
Figure 6: Graph of exchange of signals between bays and AgvManager
4.3 Bay Memory Map
For each automatic bay you need to define two Data Memory Blocks on the PLC:
· DATA MEMORY READ used by the PLC which manages the bay to write and update signals and data for the PLCManager and consequently used by the PLCManager to cyclically read this information in order to have bay status always updated.
· DATA MEMORY WRITE used by the PLCManager to write signals and data for the PLC that manages the bay. Thus the writing of signals and data is performed per event.
The two Data Memory Blocks will consist of WORD data (16 bits).
For each bay, the two Data Memory Blocks will be on the same DB of the Siemens PLC (a DB for each bay); thus for each bay you need to know:
· IP Address of the PLC
· DB number
· Start Offset of the Data Memory Read
· Length of Data Memory Read (number of words)
· Start Offset of the Data Memory Write
· Length of Data Memory Write (number of words)
PICK-UP OF FINISHED PRODUCT OUT_ [A1]: DATA MEMORY READ
PICK-UP OF FINISHED PRODUCT OUT_ [A1]: DATA MEMORY WRITE
Vielen Dank schon mal im voraus...
ich brauche die Schnittstellenprogrammierung zu einen Transportsystem von einen Lieferanten aus Italien.
Ich benutze eine S7-300, über Ethernet wird eine Verbindung zu einen AGV-Master aufgenommen auf den ein SPS Manager installiert ist.
Anbei der Text in der Spezifikation
4. INTERFACING OF BAYS AND DOORS
AGVManager supervisor is a type of software that is executed on the supervision PC and manages the missions of plant LGV's. It communicates with another software named PLCManager which is executed on the same supervision PC. PLCManager aims to implement communication with:
· The PLC's of the plant (in this case with the PLC which manages the points of the plant where LGV performs the loading/unloading operations. );
· the ADAM's of the plant (in this case those used for the management of traffic lights).
A description of the interfacing between the LGV AGVManager plant supervisor and the PLC that manages the points of the plant where LGV's perform loading/unloading operations (called bays) is provided below. In the case of the plant, the new supply includes the following automatic bays:
· Pick-up of Finished Product OUT_[A1]
· Pick-up of Finished Product OUT_[B1]
· Deposit of Finished Product IN_FP_1 [A2]
· Deposit Finished Product IN_FP_2 [B2]
· Pick-up of stacks of empty pallets OUT_EMPTY_PAL [C2]
· Deposit of stacks of empty pallets IN_EMPTY_PAL [C1]
managed by a single PLC, equipped with Ethernet card.
The connection between the communication partners will be implemented through a wired Ethernet network.
To exchange data between AGVMANAGER and the PLC, you will need to map a database area (DB) on the Siemens PLC where the Supervisor and the PLC will read and write.
60 words will be mapped on the PLC DB. The first 30 words will be read by the AGVMANAGER Supervisor and in writing by the PLC S7-300; the next words will be written by the AGVMANAGER Supervisor and read by PLC S7-300.
A database (DB) area will have to be mapped for each bay to manage.
4.1 Exchange of Signals
A description of the signals that must be exchanged between LGV and loading and unloading bays is provided below.
From AgvManager to the Bay:
| Watchdog Output: signal used by devices that manage the bays in order to understand whether the AgvManager is active on the network Periodic signal with a period equal to 5 seconds. |
| Request of Authorisation of Entry for Loading: it indicates that the LGV asks the Bay to provide its consent to enter in order to perform the loading operation 0 = LGV DOES NOT ask for authorisation of entry 1 = LGV asks for authorisation of entry |
| Request of Enabling Entry for Unloading: it indicates that the LGV asks the Bay to provide its consent to enter in order to perform the unloading operation 0 = LGV DOES NOT ask for authorisation of entry 1 = LGV asks for authorisation of entry |
| LGV in Bay Working Area: indicates if the LGV is with the forks in the working area with the pallet pick-up conveyor 0 = LGV NOT in working area 1 = LGV in working area |
| Operation finished: indicates that the LGV has finished the pallet pick-up operation. When this signal is set, the LGV is still with the forks in the working area of the Bay 0 = Operation NOT finished 1 = Operation finished |
| Mission State: indicates the status of the mission 0 = Mission not under way 1 = Loading mission under way 2 = Unloading mission under way |
From the Bay to the AgvManager:
| Watchdog Input: signal used by the AgvManager to understand whether the device that manages the bay is active on the network Periodic signal with a 5 second period. |
| Bay Banned: indicates that the bay is forbidden to function with the LGV. This signal must be normally high. If it takes on a low value, the Bay in question is not taken into consideration by the AgvManager for the scheduling of missions on it. 0 = Bay Banned 1 = Bay NOT Banned |
| Bay State: indicates if the Bay is in normal automatic mode. If the value of this signal is low, it indicates that the bay is not in automatic or emergency mode. 0 = Bay NOT in Automatic or in Emergency mode 1 = Bay in Automatic mode |
| Bay in Alarm: it indicates if the bay is in alarm. 0 = Bay NOT in Alarm 1 = Bay in Alarm |
| LGV Load Call: it indicates to the AgvManager that on the bay there are pallets to pick up so that a mission toward the Bay can be scheduled. 0 = Call NOT active 1 = Call active |
| LGV Unloading Call: it indicates to the AgvManager that on the bay there are empty locations where pallets can be unloaded so that a mission toward the Bay can be scheduled. 0 = Call NOT active 1 = Call active |
| Authorisation to enter for Loading: it indicates that the Bay grants or not the consent to enter in order to perform the loading operation to the LGV after the latter has set the signal of Authorisation Request to Enter for Loading 0 = Authorisation NOT granted 1 = Authorisation granted |
| Authorisation to enter for Unloading: it indicates that the Bay grants or not the consent to enter in order to perform the unloading operation to the LGV after the latter has set the signal of Authorisation Request to Enter for Unloading 0 = Authorisation NOT granted 1 = Authorisation granted |
4.2 Exchange Sequence of Bay Signals
The signal exchange sequence during the unloading operation by an LGV vehicle of a load onto a bay is illustrated below.
When it is possible to deposit the pallets on a bay (for example on bays of deposit of finished product or on the bay of deposit of empty pallets), the bay communicates that it is possible to deposit pallets, transmitting the following signals to the AgvManager:
Bay - Bay Banned = 1 (Bay not banned)
Bay - Bay state = 1 (Automatic)
Bay - Bay in Alarm = 0
Bay - LGV Loading Call = 1
Bay - Authorisation to enter for Loading = 0
When the LGV vehicle approaches the bay in call mode, it transmits the signal AgvManager - Request of Authorisation to Enter for Loading= 1.
When the bay receives the signal AgvManager - Request of Authorisation to Enter for Loading=1, it checks the necessary conditions are met for the LGV vehicle to enter.
If the conditions are met, the bay transmits the signal Bay - Authorisation to Enter for Loading = 1.
Once this signal has been received, the LGV vehicle transmits the signal AgvManager - LGV in Bay working area = 1 to the bay that it now has to reset the signals Bay - LGV Loading Call = 0 and Bay - Authorisation to Enter for Loading = 1. = 0. In addition, when the bay receives the AgvManager - LGV in Bay working area = 1 signal, it must avoid any type of movement of the conveyors and anything that may interfere with the working area of the LGV vehicle.
At the end of the operation, the LGV vehicle transmits the AgvManager - Operation Finished = 1 signal to the bay.
Once the LGV vehicle has left the bay, the AgvManager resets all signals previously raised in the bay (AgvManager - LGV in Bay working area = 0, AgvManager - Request of Authorisation to Enter for Loading = 1. = 0 and AgvManager - Operation Finished = 0).
When it is possible to pick up pallets from a bay (for example from the pick-up bay of finished product or on the pick-up bay of empty pallet stacks), the bay transmits the following signals to the AgvManager:
Bay - Bay Banned = 1 (Bay not banned)
Bay - Bay state = 1 (Automatic)
Bay - Bay in Alarm = 0
Bay - LGV Unloading Call = 1
Bay - Authorisation to enter for Unloading = 0
When the LGV vehicle approaches the bay in call mode, it transmits the signal: AgvManager - Request of Authorisation to Enter for Unloading= 1.
When the bay receives the signal AgvManager - Request of Authorisation to Enter for Unloading=1, it checks the necessary conditions are met for the LGV vehicle to enter.
If the conditions are met, the bay transmits the signal Bay - Authorisation to Enter for Unloading = 1.
Once this signal has been received, the LGV vehicle transmits the signal AgvManager - LGV in Bay working area = 1 to the bay that it now has to reset the signals Bay - LGV Unloading Call = 0 and Bay - Authorisation to Enter for Unloading = 0. In addition, when the bay receives the AgvManager - LGV in Bay working area = 1 signal, it must avoid any type of movement of the conveyors and anything that may interfere with the working area of the LGV vehicle.
At the end of the operation, the LGV vehicle transmits the AgvManager - Operation Finished = 1 signal to the bay.
Once the LGV vehicle has left the bay, the AgvManager resets all signals previously raised in the bay (AgvManager - LGV in Bay working area = 0, AgvManager - Request of Authorisation to Enter for Unloading = 0 and AgvManager - Operation Finished = 0).
The exchange of signals described is illustrated in Figure 6.
Figure 6: Graph of exchange of signals between bays and AgvManager
4.3 Bay Memory Map
For each automatic bay you need to define two Data Memory Blocks on the PLC:
· DATA MEMORY READ used by the PLC which manages the bay to write and update signals and data for the PLCManager and consequently used by the PLCManager to cyclically read this information in order to have bay status always updated.
· DATA MEMORY WRITE used by the PLCManager to write signals and data for the PLC that manages the bay. Thus the writing of signals and data is performed per event.
The two Data Memory Blocks will consist of WORD data (16 bits).
For each bay, the two Data Memory Blocks will be on the same DB of the Siemens PLC (a DB for each bay); thus for each bay you need to know:
· IP Address of the PLC
· DB number
· Start Offset of the Data Memory Read
· Length of Data Memory Read (number of words)
· Start Offset of the Data Memory Write
· Length of Data Memory Write (number of words)
PICK-UP OF FINISHED PRODUCT OUT_ [A1]: DATA MEMORY READ
| Word 1 | Watchdog Input 0 for t= 5sec 1 for t= 5sec |
| Word 2 | Bay Banned 0 = Bay disabled (disabling ON) 1 = Bay NOT disabled (disabling OFF) |
| Word 3 | Bay State 0 = Bay in manual mode 1 = Bay in automatic mode |
| Word 4 | Bay in Alarm 0 = Bay NOT in Alarm 1 = Bay in Alarm |
| Word 5 | LGV Loading Call 0 = Bay NOT on Call for Loading 1 = Bay on Call for Loading |
| Word 6 | Authorisation to Enter for Loading: 0 = Authorisation NOT granted 1 = Authorisation granted |
| Word 7 | Spare |
| Word 8 | Spare |
| Word 9 | Spare |
| Word 10 | Spare |
| Word 11 | Spare |
| Word 12 | Spare |
| Word 13 | Spare |
| Word 14 | Spare |
| Word 15 | Spare |
| Word 16 | Spare |
| Word 17 | Spare |
| Word 18 | Spare |
| Word 19 | Spare |
| Word 20 | Spare |
| Word 21 | Spare |
| Word 22 | Spare |
| Word 23 | Spare |
| Word 24 | Spare |
| Word 25 | Spare |
| Word 26 | Spare |
| Word 27 | Spare |
| Word 28 | Spare |
| Word 29 | Spare |
| Word 30 | Spare |
PICK-UP OF FINISHED PRODUCT OUT_ [A1]: DATA MEMORY WRITE
| Word 1 | Watchdog Output 0 for t= 5sec 1 for t= 5sec |
| Word 2 | Request of Authorisation to Enter for Loading 0 = LGV does not ask for the consent to enter the bay for Loading 1 = LGV asks for the consent to enter the bay for Loading |
| Word 3 | LGV in the Bay working area 0 = LGV outside the working area of the bay 1 = LGV inside the working area of the bay |
| Word 4 | Operation finished 0 = Operation NOT finished 1 = Loading/Unloading Operation Finished |
| Word 5 | Mission State: indicates the status of the mission 0 = Mission not under way 1 = Loading mission under way 2 = Unloading mission under way (FORESEEN) |
| Word 6 | Spare |
| Word 7 | Spare |
| Word 8 | Spare |
| Word 9 | Spare |
| Word 10 | Spare |
| Word 11 | Spare |
| Word 12 | Spare |
| Word 13 | Spare |
| Word 14 | Spare |
| Word 15 | Spare |
| Word 16 | Spare |
| Word 17 | Spare |
| Word 18 | Spare |
| Word 19 | Spare |
| Word 20 | Spare |
| Word 21 | Spare |
| Word 22 | Spare |
| Word 23 | Spare |
| Word 24 | Spare |
| Word 25 | Spare |
| Word 26 | Spare |
| Word 27 | Spare |
| Word 28 | Spare |
| Word 29 | Spare |
| Word 30 | Spare |
Vielen Dank schon mal im voraus...
